FRAC-CHEM transitions from chemical supplier to managed services provider

A monitoring and analytics solution built on AWS helps this oil field chemical manufacturer and supplier boost efficiency and quality control.

FRAC-CHEM logo Indústria Oil & Gas Desafio

Develop IoT prototype to monitor for quality, consistency, usage optimization and failure/risk assessment.

Soluções Cloud Plataformas Amazon Web Services (AWS)

Our customer

FRAC-CHEM is a Lafayette, Louisiana-based, leading-edge oil field chemical manufacturer and supplier specializing in hydraulic fracturing, stimulation and coiled tubing chemistries. Frac-Chem offers liquid chemistries, dry chemistries, customized field application equipment, real-time field level monitoring capabilities, and a variety of logistical and in-field support services. Rapid response and dedication to providing the highest quality service sets FRAC-CHEM apart from its competition; not only as a chemical supplier, but also as a service company that supplies chemicals.

The obstacles they faced

FRAC-CHEM wanted to strengthen its market position by evolving from a liquid chemicals provider to a fully managed services solution.

By switching to a dry chemical hydration system, FRAC-CHEM was able to differentiate itself from other liquid chemical suppliers as a fully managed service provider. In addition to the cost savings of shipping dry powder versus liquid chemicals, the new system also enabled real-time data monitoring for each hydration unit, allowing customers to visualize, monitor and provide guidance to on-site teams to make real-time adjustments for factors such as:

  • Quality of water entering the machine
  • Optimal use of the machine for maximum service life
  • Quality of chemicals being dispensed
  • First- and third-party data or factors such as weather, geography and soil
  • Probability of machine failure
FRAC-CHEM
Oil and gas machinery

How we helped

Rackspace Technology® worked closely with FRAC-CHEM to build a custom IoT prototype, including hardware, firmware, software and cloud infrastructure.

FRAC-CHEM's custom solution retrieves data over the existing hydration unit serial port and transmits the information to the cloud.

It automatically selects the most reliable and cost-effective connectivity option for a given deployment location, whether Wi-Fi, cellular or satellite. The solution uses key AWS services, including AWS IoT, Amazon DynamoDB, Amazon S3 and AWS CloudFormation.

Collaborating with FRAC-CHEM, the Rackspace team developed the device software stack to transmit all data received from the serial port to the AWS IoT service.

The team also developed cloud-side applications to parse and store data in AWS, as well as a web-based dashboard to visualize the collected data. Finally, the team installed and integrated the custom solution onsite for FRAC-CHEM.

What we achieved together

FRAC-CHEM successfully installed the finished IoT prototype on a hydration unit, which was then shipped to a working customer site, where it has been collecting and transmitting data continuously since its arrival.

Long term, FRAC-CHEM will use the data and analytics gathered via this solution to improve quality and control costs for both itself and its customers. The solution will enable real-time billing, allowing FRAC-CHEM to invoice and collect payments more quickly.

FRAC-CHEM's "managed service" positioning improved as well, enabling the company to provide data-driven services to clients, optimizing operations while managing costs.

Sobre a Rackspace Technology

A Rackspace Technology é especialista em soluções multinuvem. Combinamos nossa experiência com as melhores tecnologias do mundo, em aplicativos, dados e segurança, para fornecer soluções de ponta a ponta. Temos um histórico comprovado de assessoria aos clientes com base nos desafios do negócio, desenvolvendo soluções escalonáveis, construindo e gerenciando essas soluções e otimizando os retornos no futuro.

Como pioneiros globais em serviços de tecnologia multinuvem, fornecemos recursos inovadores da nuvem para ajudar os clientes a gerar novos fluxos de receita, aumentar a eficiência e criar experiências incríveis. Considerada um dos melhores lugares para se trabalhar por anos consecutivos de acordo com a Fortune, a Forbes e o Glassdoor, atraímos e desenvolvemos talentos de alto nível para oferecer a melhor experiência para os nossos clientes. Tudo o que fazemos está envolto em nossa obsessão pelo sucesso dos nossos clientes – nossa Fanatical Experience™ – para que possam trabalhar com mais rapidez e inteligência, à frente do que está por vir.

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